5 Common Mistakes New Screen Printers Make (and How to Fix Them)

1. Skimping on Screens

Your screens are the backbone of your print quality. Using cheap, low-tension, or worn-out screens (like those from basic hobby kits) can lead to blurry prints and wasted time. If you’re printing seriously, upgrade to Baselayr aluminum frames—they offer professional tension, durability, and consistency.

Fix:

• Invest in new, high-quality aluminum screens with proper mesh tension.
• Degrease screens before coating to ensure good emulsion adhesion.
• Use a sharp scoop coater for smooth, even emulsion application.

Pro Tip: Cheap screens = cheap prints. Upgrade early.

2. Using the Wrong Mesh Count

Mesh count directly affects the amount of ink laid down and the detail in your design. Beginners often default to low mesh (110–156), but that’s not always the best choice. If you're using Green Galaxy™ water-based inks, a higher mesh like 200–230 provides a much better, softer print.

Fix:

• Use 200–230 mesh for crisp detail and softer prints, especially with thinner inks.
• If ink is bleeding or pooling on your platen, try a higher mesh count.
• Match mesh count to ink type and design detail—don’t guess, test!

RELATED: HOW TO START AN APPAREL DECORATION BUSINESS

3. Neglecting Print Mechanics

Even with great gear, poor print technique will show. Key elements like off-contact, squeegee angle, pressure, and speed must be dialed in. If you're using FN-INK™ plastisol inks or thicker whites, dialing in your print mechanics is essential to getting consistent, retail-ready results.

Fix:

• Set off-contact height to about the thickness of a dime.
• Hold your squeegee at a 10–15° angle for optimal ink transfer.
• Maintain even, consistent pressure and print speed.
• Watch our YouTube tutorials for step-by-step guidance.

4. Not Curing the Ink Properly

Improper curing leads to cracking, fading, or total washout. Heat guns and flash dryers often provide uneven curing, leaving your prints vulnerable. If you're using a Riley Hopkins 16x16 Flash Dryer, be sure you’re using it effectively—and always double-check temperatures with a non-contact temp gun.

Fix:

• Use a heat press or iron with Teflon paper for even curing.
• If using a flash dryer, cure the shirt off the platen for faster, more consistent results.
• Test your cure with a stretch test—if the ink cracks, it’s undercured.
• Always use a temp gun to check surface temp.

Note: Surface temperature does not equal ink body temperature. Make sure you're hitting the right range:

• Low cure inks: 280–290°F
• Standard cure inks: 330–340°F

5. Undervaluing Your Work

Many new printers price just to cover costs, ignoring labor, time, and growth. This undercuts both your profits and the industry. If you're using premium equipment like the Riley Hopkins 150 Press and high-quality blanks, your work should reflect that value.

Fix:

• Price based on materials, time, overhead, and margin—not just the shirt cost.
• Research local market rates to stay competitive.
• Take a screen printing business course to sharpen your pricing and operations.

Remember: You're not just printing shirts—you’re building a brand.

Ready to Level Up?

If you’re serious about screen printing, it’s time to invest in your skills and knowledge. Check out our hands-on classes and online learning center to refine your technique and grow your business the smart way.

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