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LED Exposure: The New Standard

More and more exposure units now come with LED bulbs. Why? Tons of reasons like their spectrum of light output, energy usage, and speed and consistency. Let's learn why screen printers should invest in LED exposure units.

LEARN MORE ABOUT THE RXP LED EXPOSURE UNIT

SPECTRUM OF LIGHT OUTPUT

One benefit of choosing LED exposure is the ability to optimize the spectrum of light output. Exposure time and correct curing of emulsion are both heavily dependent on using light of the correct wavelengths. This light must be able to both penetrate the coating, as well as promote cross-linking.

The ability of light to penetrate and crosslink the emulsion is directly related to its wavelength, and also how the light is able to react with the diazo, or photopolymer, that is used to ‘sensitize’ the emulsion.

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person aligning film on screen in an exposure unit

Symmetree Clothing uses the LED X-Vactor.

UV light is too strongly absorbed to penetrate thicker coatings. In this case, we require longer wavelength violet/blue light that is better able to penetrate and crosslink the emulsion. Using 405nm light we can cure the emulsion surface, as well as deeper layers, to effectively crosslink the emulsion that is in contact with the mesh. This way we encapsulate the mesh threads after wash out, in order to guarantee robust screens that are able to withstand the rigors of printing and cleaning on press. Using 405nm LED, we also get the benefit of wider exposure latitude, because during exposure we are curing the front, middle, and back of the coating simultaneously, as result of the deeper light penetration.

person pressing exposure button

ENERGY USAGE

LED bulbs last way longer than a halogen bulb, which saves you money since you won't have to replace the bulbs as often. Plus, LED bulbs are better for the environment since 95% of their energy is used for light, and only 5% is wasted, according to Solar Electric Power Company. Better for you and better for the environment, can't argue with that! 

LEARN MORE ABOUT THE X-VACTOR EXPOSURE UNIT

EXPOSING RESULTS

First off, the LED bulbs in our exposure units were designed specifically for exposing screens. Again, the bulbs produce an optimal UV wavelength (which works for both dual cure and photopolymer emulsions). Having optimal UV wavelengths mean you're able to expose your screens faster and produce better detail. You'll be able to replicate the same quality burns from a great exposure platform, each and every time.

If you're new to screen printing, check out the RXP LED Exposure Unit. It produces professional results at entry-level pricing.

If you're pretty established, try out the X-Vactor Exposure Unit. If you run a large production, you'll probably want to look at the FX LED, LFX LED, or FX CTS Exposure Units. Check out all the different exposure units to see which would be best for your shop.

rxp led exposure unit

Lussier Graphics use the RXP LED in their shop.

LEARN HOW TO DIAL IN EXPOSURE TIMES

When you're ready for a new exposure unit, go with an LED one. You won't regret it.

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