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How to Screen Print on Sweatshirts: Tips for Better Stability and Bold Print

How to Screen Print on Sweatshirts: Tips for Better Stability and Bold Print  | Screenprinting.com

Robb Cummings |

 

Sweatshirts can be tricky. Thicker fabric, fleece interiors, and heat sensitivity ask more from your setup. With a few simple adjustments, you can print clean, bold designs with confidence. Here is how to dial in your process.

Tip 1: Prep Your White Ink the Smart Way

Scooping white plastisol into a mixing cup on a scale

For bold white on fleece, reduce viscosity slightly so the ink flows without losing coverage. Mix a small amount of reducer into a separate container of white ink to keep your main supply unchanged.

Adding FN-INK Curable Reducer to white ink before mixing

Rule of thumb: keep reducer under about 5% to protect opacity and coverage.

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Tip 2: Choose Mesh and Squeegee for Coverage

Laying down the first passes of white ink through a 110 mesh screen

On fleece, aim for a heavier deposit with control.

Build your base in one to two solid passes, then finish with a lighter, quicker pull to level the print.

Tip 3: Increase Off-Contact for Thickness

Loading a fleece sweatshirt and checking off-contact at the press

Sweatshirts sit higher on the platen. Increase off-contact compared to tees so the screen releases cleanly and detail stays sharp.

Tip 4: Stabilize the Garment with the Right Adhesive

Closeup of the finished white collegiate print on fleece

Fleece can shift during flashing. Use a tack that holds securely and matches your cleanliness preference:

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Cardboard down around the press to catch web spray overspray

Protect your floor and press area if you use web spray. Reapply tack between garments if you notice movement after flashing.

Tip 5: Flashing and Heat Management

Flashing the white print carefully to avoid shrinking and shifting

Keep flash times tight and watch platen heat. Many sweatshirts are cotton face with polyester fleece inside. Excessive heat can cause shifting and shrinkage that shows as edges peeking out on multi-pass prints. A reliable flash unit like the Riley Flash Quartz Dryer helps deliver fast, even cures with minimal heat buildup, keeping garments stable and prints sharp.

Tip 6: Proper Cure

Sending the printed sweatshirt through the conveyor dryer for a full cure

Keep garments flat in the dryer and confirm cure with your preferred test method. Consistent temperature and dwell time lead to consistent results.

The Finished Print

With thoughtful ink prep, the right mesh and squeegee, proper off-contact, and dependable platen tack, sweatshirts print bright and clean. Your craft improves when your setup does. Try these tips on your next fleece run and see the difference.